2025 Tesla Cybertruck recall announced affecting 40K+ units
On March 18, 2025, the National Highway Traffic Safety Administration (NHTSA) posted a recall about the 2025 Tesla Cybertruck. According to the NHTSA report, the Tesla Cybertruck recall potentially affects around 46,096 units.
Tesla is recalling 2024-2025 Cybertruck vehicles due to an issue with the cant rail of the vehicles. In the NHTSA report, Tesla explains that the cant rail is the Cybertruck’s stainless-steel exterior trim panel. Select units of 2024-2025 Cybertrucks have cant rails that “can delaminate and detach from the vehicle.”
“Tesla service will replace the cant rail assembly, free of charge. Owner notification letters are expected to be mailed on May 19, 2025. Owners may contact Tesla customer service at 1-877-798-3752. Tesla’s number for this recall is SB-25-10-001,” the NHTSA report stated.
The recall affects 2024-2025 Tesla Cybertruck vehicles manufactured from November 13, 2023, to February 27, 2025. Tesla first became aware of the potential issue on January 7, 2025, during a routine monitoring of field repairs. At the time, it becomes aware of a field complaint relating to partial delamination of the cant rail stainless steel panel. By January 13, 2025, Tesla launched an engineering study to investigate the issue. In early February 2025, the engineering study’s inspection and pull tests concluded “no detections of separation.”
On February 21, 2025, the NHTSA ODI informed Tesla of a vehicle owner questionnaire (VOQ) that alleged cant rail panel detachment. Between February to early March, Tesla investigated the allegations, seeing complaints on social media and service records.
On March 11, 2025, Tesla decided to voluntarily recall the Cybertruck due to the cant rail panel detachment issue. It later determined that 151 warranty claims might be related to the issue. Fortunately, the Tesla Cybertruck issue has not resulted in any collisions, injuries, or fatalities.
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Source: https://www.teslarati.com/2025-tesla-cybertruck-recall/